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Basic ideas

To reduce sludge disposal costs, a company should start by reducing wastes, and there are

three ways to do so.

<1>.Reduce waste water generation Enhance production management in factory.

<2>.Reduce sludge generation Improve the function of the sludge dewatering machine.

<3>.Overcome sludge moisture content Set up a sludge drying

Design Principles of the Equipment

1. A set of specially designed sludge trolley with an airtight cover which can be positioned

quickly. Two sets of air circulation ducts which allow dry air to penetrate and circulate efficiently

through humid sludge to achieve drying and weight reduction purposes.

2. During sludge drying process, the operating time is about 16 to 24 hours. Factors]

affecting drying time include feed density and sludge pores.

3. Final sludge density reaches up to 65% to 85%, an increase from 20% to 30%. Sludge

weight is reduced by 2/3, and sludge volume is reduced by 1/3 to 1/2 depending on the sludge

quality.

4. Both dry and humid air circulates inside the machine. No gas emission and no waste

gas treatment tower required, making this machine a highly energy saving and economical sludge

dryer.

 

Sludge moisture content improvement method

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●Sludge moisture content improvement flowchart

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Feature description of the sludge drying equipment

1. Condensation drying design extracts only water from the sludge. Moisture content

reduces to 35% after treatment. No secondary environmental pollution.

2. 1000 kg of filter cake is produced daily. Only 385 kg left after drying, reducing weight by

60%.

3. Occupies a small area, high economic efficiency. Easy to operate and safe.

4. Off peak power consumption.

Uses electricity the price explanation (97 years on October 1 implementation)

Unit: Yuan/

Classification

Summer months

non-summer months

Monday to Friday

Peak time

07:3022:30

3.13

3.02

To peak time

00:0007:30

1.45

1.34

Saturday

Half peak time

07:3022:30

2.09

1.99

To peak time

00:0007:30

1.45

1.34

22:3024:00

On Sunday

To peak time

Entire date

1.45

1.34

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Air flows in the condensation dryer

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine specification

Model Specification

UC-500

UC-800

UC-1200

Water removal volume/day

200l/day

400l/day

600l/day

Sludge tank capacity

500l

800l

1200l

Power output

7.0kw

13.95kw

15.75kw

operating voltage

3φ/220V

3φ/220V

3φ/220V380V

Safe current

25A

55.6A

58.6A35A

Dryer outlook size

- Lengthm/m

2600

2600

3550

- Widthm/m

1300

1300

1800

- Hightm/m

2000

2000

2370

- Weightkg

1900

1900

1825

Sludge container

- Lengthm/m

1400

1600

1920

- Widthm/m

900

1000

1475

- Hightm/m

1125wheels included

1125wheels included

1125wheels included

- Weightkg

190

220

330

Sludge container rotating mechanism

(Tipping type)

(Tipping type)

(Tipping type)

- Lengthm/m

3200

3200

3200

- Widthm/m

1900

2200

2200

- Hightm/m

1682

1682

1682

- Power outputkw

0.75

0.75

0.75

vNote: The compressor uses R22 refrigerant


Advantages of uc-1200 condensation sludge dryer

Component names

UC-1200

His sign sludge dryer

Explanation

Temperature and humidity controller

Uses in common the electrode (to have 2 groups)

The sole electrode (has 1 group)

May control radio station ON/OFF

Pressure Sensor controller

Has

Does not have

1 group

High/Low pressure protection switch

Has

Does not have

1 group

Touch panel

Has

Does not have

1

Timer controller

Has

Does not have

May control radio station ON/OFF

Frequency converter

Has

Does not have

Amount of wind of the control high pressure air feeder and disperses the ventilator motor

Independent ventilation ducts

Has

Does not have

Air flue of the return airThe material quality is SUS304

Sales actual accomplishments table

項次

公司名稱

使用地區

品名規格

單位

數量

備註

1.

台豐印刷電路工業股份有限公司

台灣-新竹縣湖口鄉

UA-1200

3

2.

中山復盛機電有限公司

大陸-廣東省中山市

UA-800

1

3.

順德工業股份有限公司

台灣-南投市

UA-1200

2

一期

4.

順德工業股份有限公司

台灣-南投市

UA-1200

2

二期

5.

晶強電子股份有限公司

台灣-新竹縣湖口鄉

UA-1200

1

6.

台灣電路股份有限公司

台灣-桃園縣

UA-1200

4

7.

富化國際工程股份有限公司

台灣-桃園縣

UA-1200

2

8.

日商FILCON株式會社

日本

UA-1200

1

9.

日本富士通化成株式會社

日本

UA-800

1

10.

日本U-TEC

日本

UA-1200

1

11.

台灣銅箔股份有限公司

台灣-南投市

UA-1200

2

Operating efficiency survey form

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Main engine chart

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Trolley chart

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Dumper chart

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Forklift chart

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Reduce 85% waste volume

Reduce 85% waste volume

Processes 2kg food waste per day. Reduces 85% waste volume.

Rapid decomposition

Fast decomposit

Uses enzymes strictly to help food waste decomposed into soil.

Nourishes our earth

Organic fertilizer

food waste turned organic fertilizer helps to reduce the use of chemical ones.

 

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