● Basic ideas
To reduce sludge disposal costs, a company should start by reducing wastes, and there are
three ways to do so.
<1>.Reduce waste water generation ● Enhance production management in factory.
<2>.Reduce sludge generation ● Improve the function of the sludge dewatering machine.
<3>.Overcome sludge moisture content ● Set up a sludge drying
● Design Principles of the Equipment
1. A set of specially designed sludge trolley with an airtight cover which can be positioned
quickly. Two sets of air circulation ducts which allow dry air to penetrate and circulate efficiently
through humid sludge to achieve drying and weight reduction purposes.
2. During sludge drying process, the operating time is about 16 to 24 hours. Factors]
affecting drying time include feed density and sludge pores.
3. Final sludge density reaches up to 65% to 85%, an increase from 20% to 30%. Sludge
weight is reduced by 2/3, and sludge volume is reduced by 1/3 to 1/2 depending on the sludge
quality.
4. Both dry and humid air circulates inside the machine. No gas emission and no waste
gas treatment tower required, making this machine a highly energy saving and economical sludge
dryer.
● Sludge moisture content improvement method
●Sludge moisture content improvement flowchart
● Feature description of the sludge drying equipment
1. Condensation drying design extracts only water from the sludge. Moisture content
reduces to 35% after treatment. No secondary environmental pollution.
2. 1000 kg of filter cake is produced daily. Only 385 kg left after drying, reducing weight by
60%.
3. Occupies a small area, high economic efficiency. Easy to operate and safe.
4. Off peak power consumption.
● Uses electricity the price explanation (97 years on October 1 implementation)
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Unit: Yuan/ |
Classification |
Summer months |
non-summer months |
||
Monday to Friday
|
Peak time |
07:30~22:30 |
3.13 |
3.02 |
To peak time |
00:00~07:30 |
1.45 |
1.34 |
|
Saturday |
Half peak time |
07:30~22:30 |
2.09 |
1.99 |
To peak time |
00:00~07:30 |
1.45 |
1.34 |
|
22:30~24:00 |
||||
On Sunday |
To peak time |
Entire date |
1.45 |
1.34 |
●Machine specification
Model Specification |
UC-500 |
UC-800 |
UC-1200 |
Water removal volume/day |
200l/day |
400l/day |
600l/day |
Sludge tank capacity |
500l |
800l |
1200l |
Power output |
7.0kw |
13.95kw |
15.75kw |
operating voltage |
3φ/220V |
3φ/220V |
3φ/220V(380V) |
Safe current |
25A |
55.6A |
58.6A(35A) |
Dryer outlook size |
|
|
|
- Length(m/m) |
2600 |
2600 |
3550 |
- Width(m/m) |
1300 |
1300 |
1800 |
- Hight(m/m) |
2000 |
2000 |
2370 |
- Weight(kg) |
1900 |
1900 |
1825 |
Sludge container |
|
|
|
- Length(m/m) |
1400 |
1600 |
1920 |
- Width(m/m) |
900 |
1000 |
1475 |
- Hight(m/m) |
1125(wheels included) |
1125(wheels included) |
1125(wheels included) |
- Weight(kg) |
190 |
220 |
330 |
Sludge container rotating mechanism |
(Tipping type) |
(Tipping type) |
(Tipping type) |
- Length(m/m) |
3200 |
3200 |
3200 |
- Width(m/m) |
1900 |
2200 |
2200 |
- Hight(m/m) |
1682 |
1682 |
1682 |
- Power output(kw) |
0.75 |
0.75 |
0.75 |
vNote: The compressor uses R22 refrigerant |
● Advantages of uc-1200 condensation sludge dryer
Component names |
UC-1200 |
His sign sludge dryer |
Explanation |
Temperature and humidity controller |
Uses in common the electrode (to have 2 groups) |
The sole electrode (has 1 group) |
May control radio station ON/OFF |
Pressure Sensor controller |
Has |
Does not have |
1 group |
High/Low pressure protection switch |
Has |
Does not have |
1 group |
Touch panel |
Has |
Does not have |
1 |
Timer controller |
Has |
Does not have |
May control radio station ON/OFF |
Frequency converter |
Has |
Does not have |
Amount of wind of the control high pressure air feeder and disperses the ventilator motor |
Independent ventilation ducts |
Has |
Does not have |
Air flue of the return airThe material quality is SUS304 |
● Sales actual accomplishments table
項次 |
公司名稱 |
使用地區 |
品名規格 |
單位 |
數量 |
備註 |
1. |
台豐印刷電路工業股份有限公司 |
台灣-新竹縣湖口鄉 |
UA-1200 |
台 |
3 |
|
2. |
中山復盛機電有限公司 |
大陸-廣東省中山市 |
UA-800 |
台 |
1 |
|
3. |
順德工業股份有限公司 |
台灣-南投市 |
UA-1200 |
台 |
2 |
一期 |
4. |
順德工業股份有限公司 |
台灣-南投市 |
UA-1200 |
台 |
2 |
二期 |
5. |
晶強電子股份有限公司 |
台灣-新竹縣湖口鄉 |
UA-1200 |
台 |
1 |
|
6. |
台灣電路股份有限公司 |
台灣-桃園縣 |
UA-1200 |
台 |
4 |
|
7. |
富化國際工程股份有限公司 |
台灣-桃園縣 |
UA-1200 |
台 |
2 |
|
8. |
日商FILCON株式會社 |
日本 |
UA-1200 |
台 |
1 |
|
9. |
日本富士通化成株式會社 |
日本 |
UA-800 |
台 |
1 |
|
10. |
日本U-TEC |
日本 |
UA-1200 |
台 |
1 |
|
11. |
台灣銅箔股份有限公司 |
台灣-南投市 |
UA-1200 |
台 |
2 |
|
● Operating efficiency survey form
● Main engine chart
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● Trolley chart
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●Dumper chart
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●Forklift chart
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